Our original project plans did not address changing our water tank. But, upon removing the engine, we gained better access and visibility to the water tank area, this revealed the need for further investigation…
The tank was underneath our cabin sole
We removed a large section to see better
Everything around the tank was super oily!
We cut off the top of the tank
Inside looks ok, but everything else is not
Underneath the tank is oily too
A large bottom panel removed, more oil moisture, and mess
Down the rabbit hole, tank removal continues
After the tank, we move on to removing bucket loads of oily foam in forward areas
Our work continued, and we ended up removing everything from the bilge: water tank, resin blocks, foam (so much foam). We discovered lots of usable storage after removing oily residue, cleaning, and drying out the bilge.
We remained cheerful…
Excavating forward areas
Finding corroded compression post base
Cleaning out this area
Chiseling the resin blocks that surrounded the water tank
Grinding…
After repeat scrubbings, its much cleaner!
Removing the water tank revealed the need for reinforcing the compression post, read more in our related post (Repairing Compression Post Base).
Next, we need to construct a new tank! Our new tank will have an expanded footprint that extends well forward of the previous tank. Also, a new integral tank is a good choice for maximizing our water storage capacity. We hope to double the capacity of the previous tank (from 30 gallons).
Filling flange gap from the old cabin sole
Adding a drain to connect forward bilge to aft bilge
Epoxy for the drain
Fitting new fiberglass pieces to completely line the new tank
Beginning the layup
Continuing, adding peel ply into the night
Complete layup, marking locations for new floors
Fitting new floors
Fiberglassing the flange
Preparing floors for inspection plates
Testing reach from planned inspection plates
Fiberglassing new floors and baffles
Sanded and ready for food-grade epoxy paint and new tank top/sole
Tank top will double as cabin sole. We are ready to have our floor back!
This unexpected project has lots of benefits! We will be able to carry lots more water for long voyages, our hull has been reinforced with 6 new floors and a heavy fiberglass layup, and we now know Dawn Treader is clean from top to bottom! No more hidden treasures!
In part two we complete the tank with paint, install the tank top/sole, add plumbing and inspection ports.
2 thoughts on “Building an Integral Water Tank”